Specifications of FBE (Fusion Bonded Epoxy) Tanks
Fusion Bonded Epoxy Tanks, Maximum Chemical Resistance | Industrial Powerhouse. Perfect for pharma, textile, oil & gas, aggressive wastewater – ₹50L+ lifecycle savings/ML
Technical Specifications of FBE Storage Tanks
Tank Type
Fusion Bonded Epoxy (FBE) Coated Bolted Steel Tank
Capacity Range
10 KL to 10,000 KL+
Tank Diameter
Up to 40–50 meters (customizable)
Tank Height
Up to 20–25 meters
Panel Thickness
upto 20 MM
Coating Type
Fusion Bonded Epoxy (Electrostatic powder coating)
Coating Thickness
250–450 microns
Coating Process
Heat-fused epoxy coating for strong adhesion
Corrosion Resistance
Excellent (water & mild chemical resistance)
Sealing System
PU / EPDM sealant for leak-proof joints
Foundation Type
RCC circular foundation
Standards Compliance
AWWA D103, ISO, ASTM standards
Maintenance
Low maintenance, no frequent repainting
Tank Type
Fusion Bonded Epoxy (FBE) Coated Bolted Steel Tank
Capacity Range
10 KL to 10,000 KL+
Tank Diameter
Up to 40–50 meters (customizable)
Tank Height
Up to 20–25 meters
Material
High-strength mild steel panels
Panel Thickness
upto 20 MM
Coating Type
Fusion Bonded Epoxy (Electrostatic powder coating)
Coating Thickness
250–450 microns
Coating Process
Heat-fused epoxy coating for strong adhesion
Corrosion Resistance
Excellent (water & mild chemical resistance)
Sealing System
PU / EPDM sealant for leak-proof joints
Design Structure
Modular bolted panel system
Installation Time
Fast (modular assembly on-site)
Foundation Type
RCC circular foundation
Standards Compliance
AWWA D103, ISO, ASTM standards
Maintenance
Low maintenance, no frequent repainting
Applications
Water storage, firefighting, industrial liquids, STP/ETP
Coating & Performance Specifications
| Parameter |
Specification |
Competitive Edge |
| Coating Type |
Fusion Bonded Epoxy (FBE) |
800µm DFT vs 300µm competitors |
| Application |
Electrostatic spray + 250°C cure |
Molecular fusion to steel |
| Dry Film Thickness |
Interior: 400–800µm
Exterior: 200–300µm
|
CSA Z245.20 Type 2 certified |
| Adhesion |
≥16 MPa (no delamination) |
1500–2200V holiday tested |
| Base Steel |
IS 2062 E250 / CSA Grade |
High tensile, impact resistant |
Coating Type
Fusion Bonded Epoxy (FBE)
800µm DFT vs 300µm competitors
Application
Electrostatic spray + 250°C cure
Molecular fusion to steel
Dry Film Thickness
Interior: 400–800µm
Exterior: 200–300µm
CSA Z245.20 Type 2 certified
Adhesion
≥16 MPa (no delamination)
1500–2200V holiday tested
Base Steel
IS 2062 E250 / CSA Grade
High tensile, impact resistant
Component & Assembly Details
| Component |
Details |
Assembly Advantage |
| Wall Panels |
2.0×3.5m (pre-coated) |
No field coating needed |
| Sheet Thickness |
3–12mm (hydroformed) |
Structural strength |
| Bolting |
M12 |
Torque: 70 Nm controlled |
| Sealing |
PU sealant + EPDM |
Triple barrier system |
Wall Panels
2.0×3.5m (pre-coated)
No field coating needed
Sheet Thickness
3–12mm (hydroformed)
Structural strength
Bolting
M12
Torque: 70 Nm controlled
Sealing
PU sealant + EPDM
Triple barrier system
Corrosive Industrial & Wastewater Applications
| Parameter |
Specification |
| Coating |
300–800µm DFT (BS EN 10289) |
| Steel |
CSA Z245.20 Type 2 (internal) |
| pH Tolerance |
1–14 continuous |
| H₂S Resistance |
Sour service certified (NACE RP0394) |
| Capacity |
10KL – 5ML |
Coating
300–800µm DFT (BS EN 10289)
Steel
CSA Z245.20 Type 2 (internal)
pH Tolerance
1–14 continuous
H₂S Resistance
Sour service certified (NACE RP0394)
Fusion Bond Epoxy (FBE) Tank Technology
Advanced Protection. Long-Term Performance.
Winfra’s Fusion Bond Epoxy (FBE) Tanks are engineered using advanced coating technology that combines the strength of steel with superior corrosion resistance. Designed for demanding industrial, water, wastewater, and process storage applications, FBE tanks deliver long service life, low maintenance, and reliable structural performance.
Our technology ensures that every steel panel is protected with a high-performance epoxy coating that bonds seamlessly to the metal surface, creating a durable and uniform protective barrier.
What is Fusion Bond Epoxy Technology?
Fusion Bond Epoxy is an advanced thermosetting coating system applied to specially prepared steel surfaces through an electrostatic process. The epoxy powder melts and chemically bonds to the heated steel surface, forming a hard, protective coating with exceptional adhesion and durability.
This technology provides:
- Excellent corrosion resistance
- Uniform coating coverage, including edges and bolt holes
- Strong adhesion to steel surfaces
- Resistance to chemicals and moisture
- Long operational lifespan
- Minimal maintenance requirements
Quality Assurance & Testing
Every Winfra FBE panel passes through stringent quality inspection procedures to ensure performance and reliability.
Key Tests Include:
- Spark Test
- Dry Film Thickness (DFT) Test
- Impact Resistance Test
- Coating Adhesion Check
- Visual Inspection
This multi-level quality process ensures consistent coating integrity and long-term operational safety.
Efficient Tank Installation System
Winfra FBE tanks are designed for fast and efficient site installation using a top-to-bottom assembly method.
Installation Highlights:
- Faster erection time
- Reduced site work
- Easy scalability and future expansion
- Safe and reliable assembly system
- Strong anchoring for structural stability
Accessories such as ladders, platforms, manholes, nozzles, and roof systems are integrated during installation based on project requirements.
Roof Options Available
We offer multiple roof configurations to suit various applications:
- Dome Roof
- Conical Roof
- PVC Double Membrane Roof
- Fixed Leak-Proof Roof
- Geodesic Roof
Step-by-Step Manufacturing Process
Step-by-step engineered manufacturing with quality control.
Gallery
Project images and real installation visuals.
